{"id":3549,"date":"2024-02-12T10:06:00","date_gmt":"2024-02-12T16:06:00","guid":{"rendered":"https:\/\/lab.rapternet.us\/?p=3549"},"modified":"2024-01-27T20:58:50","modified_gmt":"2024-01-28T02:58:50","slug":"lessons-from-making-5-side-lit-signs","status":"publish","type":"post","link":"https:\/\/lab.rapternet.us\/?p=3549","title":{"rendered":"Lessons from making 5 side lit signs"},"content":{"rendered":"\n<p>I made a single acrylic sign for myself and as a test piece before I started making 5 of them for Christmas presents. Now that I&#8217;ve finished those 5, I have a few lessons that I learned along the way that my original sign didn&#8217;t shake out of my design and method.<\/p>\n\n\n\n<!--more-->\n\n\n\n<h2 class=\"wp-block-heading\">Engraving<\/h2>\n\n\n\n<p>I engraved my original sign on the front of the acrylic, so when framed, the engraved side is to the outside. This wasn&#8217;t the best idea and causes a few headaches:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Worse reflections off the back of the sign (causing ghosting)<\/li>\n\n\n\n<li>Dust collection in the engraving over time<\/li>\n\n\n\n<li>Slightly more muted colors<\/li>\n<\/ul>\n\n\n\n<p>My suggestion, mirror your design before engraving it so you have it to the inside of the sign. This also gives a more polished look to it in the end as well.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" data-id=\"3555\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-1024x771.jpg\" alt=\"\" class=\"wp-image-3555\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000721623.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Engraved in Back<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1928\" data-id=\"3558\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-scaled.jpg\" alt=\"\" class=\"wp-image-3558\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-scaled.jpg 2560w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231205_000714567.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Engraved in Front<\/figcaption><\/figure>\n<\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">LED and Acrylic Spacing<\/h2>\n\n\n\n<p>I found that my LED strips weren&#8217;t perfectly lined up with the 1\/4&#8243; acrylic in the signs. This causes a bit of color and brightness loss as well as some bleed into the back of the sign (and thus shine through of color where you don&#8217;t want it). I found that 1\/16&#8243; spacers are enough to get better coverage of the LEDs into the acrylic and better brightness throughout the sign. They&#8217;re only needed where the sign ends up meeting the LED strip and are small enough to be invisible in the finished product as well.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" data-id=\"3561\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-1024x771.jpg\" alt=\"\" class=\"wp-image-3561\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002314879.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1928\" data-id=\"3557\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-scaled.jpg\" alt=\"\" class=\"wp-image-3557\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-scaled.jpg 2560w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231120_002326493.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n<\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Interior<\/h2>\n\n\n\n<p>I didn&#8217;t really plan out the interiors on the signs when I made mine. I left the back off of it for a long time but that wasn&#8217;t going to work for the finished product I was working for. To handle the inside, buy some black foam mat for the interior border, it&#8217;ll cover up hot glue sins, wires, and keep the interior from reflecting too much light back out.<\/p>\n\n\n\n<p>For the back plate, either get a frame with a black backing, or get black artists mat to use as the backing for the same reason as the foam board. These two combined give a good clean finished look when looking into the sign.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-3 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" data-id=\"3568\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613-1024x771.jpg\" alt=\"\" class=\"wp-image-3568\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1750348965685516123778831613.jpg 2000w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Foam border installed<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"2000\" height=\"1506\" data-id=\"3567\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713.jpg\" alt=\"\" class=\"wp-image-3567\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713.jpg 2000w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_2027496196418876876959271713-1536x1157.jpg 1536w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Cutting it to size<\/figcaption><\/figure>\n<\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929-1024x771.jpg\" alt=\"\" class=\"wp-image-3569\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231201_2138247011297303332753291929.jpg 2000w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Finished with the backing and border<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Power Connectors<\/h2>\n\n\n\n<p>I didn&#8217;t realize when I picked up all my parts that I was going to run into a problem when installing the back plate power connectors: they were too long. They ended up running into the acrylic behind them, though I was able to bend the pins to make everything fit. This does need to be done with a little bit of care, or you might break the pins right off the connector.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-4 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1928\" data-id=\"3556\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-scaled.jpg\" alt=\"\" class=\"wp-image-3556\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-scaled.jpg 2560w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_205338724.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1928\" data-id=\"3559\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-scaled.jpg\" alt=\"\" class=\"wp-image-3559\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-scaled.jpg 2560w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/PXL_20231202_184129490.MP_-2048x1542.jpg 2048w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n<\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Sizing<\/h2>\n\n\n\n<p>My laser cutter can&#8217;t quite hit 12&#8243; tall when cutting, and since I was making a ton of these signs, I wanted to cut out multiple at a time. To get this done, I sized things down a bit, well a bit too much. After cutting out the signs and getting the frames I realized that they would fall out of I used them as is, they just didn&#8217;t have enough overlap on the frame. Luckily Weld-on is magic and I was able to glue some spacers onto things, they look fine from the front and you could barely tell that I almost had to redo all my laser cutting.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702-1024x771.jpg\" alt=\"\" class=\"wp-image-3571\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231126_202142836379634927838174702.jpg 2000w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><figcaption class=\"wp-element-caption\">Spacer added to one of the sides<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Installing<\/h2>\n\n\n\n<p>Be careful when bending the tabs back on the frame, don&#8217;t go to town on them with a screwdriver. This one is pretty obvious but I still stabbed one of the back plates.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"771\" src=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717-1024x771.jpg\" alt=\"\" class=\"wp-image-3570\" srcset=\"https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717-1024x771.jpg 1024w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717-300x226.jpg 300w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717-768x578.jpg 768w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717-1536x1157.jpg 1536w, https:\/\/lab.rapternet.us\/wp-content\/uploads\/2023\/12\/pxl_20231202_1640041241810152850295859717.jpg 2000w\" sizes=\"auto, (max-width: 767px) 89vw, (max-width: 1000px) 54vw, (max-width: 1071px) 543px, 580px\" \/><\/figure>\n\n\n\n<p>In the end, all 6 signs that I made turned out beautifully. They were well received and I&#8217;m sure will last a long while (and if they need any repairs, I can take care of that too with it all being hand made). Next time I need to make another sign like this, I will certainly keep these lessons in mind as they make the finished product that much better.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>I made a single acrylic sign for myself and as a test piece before I started making 5 of them for Christmas presents. Now that I&#8217;ve finished those 5, I have a few lessons that I learned along the way that my original sign didn&#8217;t shake out of my design and method.<\/p>\n","protected":false},"author":1,"featured_media":3569,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[56],"tags":[51,58],"class_list":["post-3549","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-making","tag-laser-cutting","tag-wled"],"_links":{"self":[{"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/posts\/3549","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=3549"}],"version-history":[{"count":6,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/posts\/3549\/revisions"}],"predecessor-version":[{"id":3686,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/posts\/3549\/revisions\/3686"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=\/wp\/v2\/media\/3569"}],"wp:attachment":[{"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=3549"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=3549"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lab.rapternet.us\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=3549"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}